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High Integrity Die Casting Processes

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Release : 2002-10-16
Genre : Technology & Engineering
Kind : eBook
Book Rating : 468/5 ( reviews)

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Book Synopsis High Integrity Die Casting Processes by : Edward J. Vinarcik

Download or read book High Integrity Die Casting Processes written by Edward J. Vinarcik. This book was released on 2002-10-16. Available in PDF, EPUB and Kindle. Book excerpt: "It's about time that a practicing engineer with casting and academic experience has written a book that provides answers to questions about squeeze casting and semi-solid molding/forming that many engineers and students of casting need answered." —Joseph C. Benedyk, PhD, Consultant and retired technical director, Alcoa High Integrity Die Casting Processes provides a comprehensive look at the concepts behind advanced die casting technologies, including vacuum die casting, squeeze casting, and several variants of semi-solid metalworking. Practical applications for these processes are illustrated in numerous case studies. This single-source reference tool presents the latest material in five sections: Basic concepts of die casting and molten metal flow High integrity die casting processes with case studies Product design considerations Controlling quality and avoiding defects Future advances under development Key coverage includes a survey of liquid metal flow, strategies to overcome the limitations of conventional die casting, and potential defects unique to high integrity die casting processes. Also featured are methods for minimizing porosity, reducing cost by design, practical applied statistical process control techniques, designing for manufacturability, and containment methods for potential processing defects. Several chapters present detailed real-world examples illustrating the broad range of applications possible using high integrity die casting processes. Included with this book is a CD-ROM containing PowerPoint(r) presentations for each chapter. These presentations can be used for training purposes in conjunction with numerous study questions designed to practically apply the content of the book to real-world situations. Selected PowerPoint(r) slides can be used to support engineering proposals, marketing presentations, or customer education seminars. High Integrity Die Casting Processes is a valuable reference for both component producers and component users alike. Process engineers, tool designers, manufacturing engineers, production managers, and machine operators will acquire a better understanding of these advanced die casting processes to optimize manufacturing and improve product quality. Component designers, product engineers, purchasing agents, buyers, supplier quality engineers, and project managers will gain insight into these processes and develop superior products by design.

Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys

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Author :
Release : 2014
Genre :
Kind : eBook
Book Rating : /5 ( reviews)

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Book Synopsis Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys by : Varun Nandakumar

Download or read book Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys written by Varun Nandakumar. This book was released on 2014. Available in PDF, EPUB and Kindle. Book excerpt: The push for higher efficiency and lower emissions on present day automobiles have created a greater need for light alloys such as Aluminum and Magnesium to replace the customary steel parts in an automobile. A lot of these replaced parts are in structural load bearing components on a vehicle. This usually meant that processes such as the traditional High Pressure Die Casting would not be able to claim a stake in it due to its innate air and Hydrogen entrapment issues. But, with an overall higher maintenance of quality in the traditional process, it is possible to create higher integrity parts that are usable in structural applications. This thesis describes and tests some methods to improve the traditional High Pressure Die Casting process to enable it to produce higher integrity casts for Aluminum and Magnesium alloys. Methods to achieve a higher quality melt are researched and a rotary degasser is used for two experimental trials of similar Aluminum alloys. Similarly, methods to integrate vacuum into the existing setup are studied and the tooling part of the vacuum assist system with chill blocks is fully designed. The design of the chill blocks is carried out from the ground up using MAGMA and ANSYS simulation tools which were available at the Integrated Systems Engineering Lab. A designed experiment is completed to understand the effects of changing parameters on the design. Finally, the optimum design is completed on 3D CAD software and then manufactured in house.

High Integrity Aluminum Die Castings

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Author :
Release : 2004
Genre : Die-casting
Kind : eBook
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Book Synopsis High Integrity Aluminum Die Castings by : Diran Apelian

Download or read book High Integrity Aluminum Die Castings written by Diran Apelian. This book was released on 2004. Available in PDF, EPUB and Kindle. Book excerpt:

NADCA Product Specification Standards for Die Castings

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Author :
Release : 1994-01-01
Genre : Die castings
Kind : eBook
Book Rating : 006/5 ( reviews)

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Book Synopsis NADCA Product Specification Standards for Die Castings by : Diecasting Development Council (North American Die Casting Association)

Download or read book NADCA Product Specification Standards for Die Castings written by Diecasting Development Council (North American Die Casting Association). This book was released on 1994-01-01. Available in PDF, EPUB and Kindle. Book excerpt:

Aluminium Castings Engineering Guide

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Author :
Release : 2018
Genre : Technology & Engineering
Kind : eBook
Book Rating : 050/5 ( reviews)

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Book Synopsis Aluminium Castings Engineering Guide by : Jagan Nath

Download or read book Aluminium Castings Engineering Guide written by Jagan Nath. This book was released on 2018. Available in PDF, EPUB and Kindle. Book excerpt: This practical guide to product and process engineering of various aluminum castings emphasizes process and material characteristics; product-process-alloy integration; manufacturing aspects of aluminum casting; product design features; tooling design, feeding and gating design; product quality needs and specifications; product launches; and successful conversions of aluminum from steel and iron.

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