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Computations and Modeling of Oil Transport Between Piston Lands and Liner in Internal Combustion Engines

2014
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Release : 2014
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Book Synopsis Computations and Modeling of Oil Transport Between Piston Lands and Liner in Internal Combustion Engines by : Tianshi Fang

Download or read book Computations and Modeling of Oil Transport Between Piston Lands and Liner in Internal Combustion Engines written by Tianshi Fang. This book was released on 2014. Available in PDF, EPUB and Kindle. Book excerpt: The consumption of lubricating oil in internal combustion engines is a continuous interest for engine developers and remains to be one of the least understood areas. A better understanding on oil transport is critical to an optimization of engine designs, and advanced analytical tools are essential to the achievement of reduced frictions without compromising oil consumption. Oil transport from piston lands to a liner, hereafter called "bridging", has been observed in engine tests. The additional oil transferred to the liner becomes a potential source of oil consumption through ring-liner interaction. Thus, it is important to develop more quantitative models to better analyze bridging. The objective of this work is to obtain a more in-depth understanding on the oil transport between piston lands and liner and provide quantitative models of the oil transport mechanisms. Multiphase Computational Fluid Dynamics (CFD) was employed together with analyses of experimental observations. Three categories of bridging were identified: assisted bridging, self-sustained bridging, and reverse bridging. While assisted bridging involves an axial oil flow across an entire piston land, the other two phenomena are localized and become prominent at low engine speeds. The mechanisms of each phenomenon were analyzed in this work. Correlations and theoretical models were developed to associate the risk of bridging with geometrical designs of a piston and operating conditions of an engine. Particularly, the theoretical model of self-sustained bridging contributes to the optimization of geometrical designs of the third land of a piston ring pack. This work constitutes a major step towards a further quantification of oil transport. Some findings and models presented in this work can readily contribute to providing optimal solutions to certain piston regions. Furthermore, the results of this work serve broader purposes in providing boundary conditions to other interactions in a piston ring pack.

A Multi-scale Model for Piston Ring Dynamics, Lubrication and Oil Transport in Internal Combustion Engines

2014
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Release : 2014
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Book Synopsis A Multi-scale Model for Piston Ring Dynamics, Lubrication and Oil Transport in Internal Combustion Engines by : Camille Baelden

Download or read book A Multi-scale Model for Piston Ring Dynamics, Lubrication and Oil Transport in Internal Combustion Engines written by Camille Baelden. This book was released on 2014. Available in PDF, EPUB and Kindle. Book excerpt: Fuel consumption reduction of more than 20% can be achieved through engine friction reduction. Piston and piston rings contribute approximately half of the total engine friction and are therefore central to friction reduction efforts. The most common method to reduce mechanical losses from piston rings has been to lower ring tension, the normal force providing sealing between the piston ring and the cylinder liner. However tension reduction can result in additional lubricant consumption. The objective of this thesis is to understand and model the physical mechanisms resulting in flow of oil to the combustion chamber in order to achieve optimal designs of piston rings. The optimal design is a compromise between friction reduction and adequate gas and lubricant sealing performance. To do so a multi-scale curved beam finite element model of piston ring is developed. It is built to couple ring deformation, dynamics and contact with the piston and the cylinder. Oil flow at the interfaces between the ring and the cylinder liner and between the ring and the piston groove can thus be simulated. The piston ring model is used to study the sealing performance of the Oil Control Ring (OCR), whose function is to limit the amount of oil supplied to the ring pack. The contributions of the three main mechanisms previously identified, to oil flow past the OCR are quantified: - Deformation of the cylinder under operating conditions can lead to a loss of contact between the ring and the liner. - Tilting of the piston around its pin can force the OCR to twist and scrape oil from the liner. - Oil accumulating below the OCR can flow to the groove and leak on the top of the OCR The OCR is found to be flexible enough to limit the impact of cylinder deformation on oil consumption. Both ring scraping and flow through the OCR groove can contribute to oil consumption in the range of engine running conditions simulated. Reduction of scraping is possible by increasing the ability of both OCR lands to maintain contact with the liner regardless of piston groove tilt. The flow of oil through the OCR groove can be reduced by designing appropriate draining of oil in the groove and an adequate oil reservoir below the OCR. The piston ring oil transport model developed in this thesis will be a valuable tool to optimize ring pack designs to achieve further ring pack friction reduction without increasing oil consumption.

Modeling Piston Skirt Lubrication in Internal Combustion Engines

2012
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Release : 2012
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Book Synopsis Modeling Piston Skirt Lubrication in Internal Combustion Engines by : Dongfang Bai (Ph. D.)

Download or read book Modeling Piston Skirt Lubrication in Internal Combustion Engines written by Dongfang Bai (Ph. D.). This book was released on 2012. Available in PDF, EPUB and Kindle. Book excerpt: Ever-increasing demand for reduction of the undesirable emissions from the internal combustion engines propels broader effort in auto industry to design more fuel efficient engines. One of the major focuses is the reduction of engine mechanical losses, to which the friction of the piston skirt is one important contributor. Yet there lacks a sufficient understanding of the skirt lubrication behavior to effectively optimize the piston skirt system in practice. The ultimate goal of this work is to develop a comprehensive model to advance the predictability of the skirt friction while integrating all the dynamic behavior of the piston secondary motion and the structural deformation of the piston skirt and cylinder liner. Major contributions of this work are analysis of and development of a model for the oil transport and exchange of the piston skirt region and its surroundings. The new oil transport model is composed with two elements. First, the oil scraped into the chamfer region by the oil control ring during a down-stroke is tracked and its accumulation and release to the skirt region are modeled. Second, oil separation and re-attachment are allowed in the skirt region, breaking conventional full-attachment assumption in lubrication studies. The new oil transport model together with hydrodynamic and boundary lubrication model were coupled with piston secondary motion and structural deformation of the piston skirt and cylinder liner. For numerical efficiency and physics clarity, we used different discretization for the lubrication from the structural deformation. The final model is robust and efficient. The discussion of the model results is focused mainly on the oil transport. There exist a general pattern in available oil for skirt lubrication, namely, skirt tends to be starved when it travels at the upper portion of a stroke. Comparison with visualization experiment for oil accumulation patterns show consistency between model prediction and observation. This work represents a major step forward to realistically predicting skirt friction and the influence of all the relevant design and operational parameters. However, oil supply to the region below the piston skirt can largely influence the outcome of the friction prediction and its mechanism is system dependent. Additionally, simple treatment of the oil transport in the current model is merely a first step to modeling the complex fluid problems involved. Improvements of this model based on application and further analysis will make it a more powerful engineering tool to optimize the skirt system to minimize its undesirable outputs.

Modeling Engine Oil Vaporization and Transport of the Oil Vapor in the Piston Ring Pack on Internal Combustion Engines

2004
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Release : 2004
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Book Synopsis Modeling Engine Oil Vaporization and Transport of the Oil Vapor in the Piston Ring Pack on Internal Combustion Engines by : Yeunwoo Cho

Download or read book Modeling Engine Oil Vaporization and Transport of the Oil Vapor in the Piston Ring Pack on Internal Combustion Engines written by Yeunwoo Cho. This book was released on 2004. Available in PDF, EPUB and Kindle. Book excerpt: A model was developed to study engine oil vaporization and oil vapor transport in the piston ring pack of internal combustion engines. With the assumption that the multi-grade oil can be modeled as a compound of several distinct paraffin hydrocarbons, a set of equations governing the oil vapor density variations were derived by applying the mass conservation law to the amount of oil vaporized from the piston and the amount of oil vapor transported within the piston ring pack. The model was applied to a heavy-duty diesel engine. First, the case with the maximum oil supply to all the piston regions was studied and the results showed that, under this condition, the oil consumption from vaporization alone was far greater than the typical oil consumption value measured in the engine. Then, to show the contribution of oil vaporization to oil consumption and the dependence of vaporization on oil supply to different regions, different lubrication conditions for the high temperature regions of the piston were studied. Finally, a liquid oil transport model was integrated with this oil vaporization model in order to investigate the change of oil composition on the crown land with each engine cycle and the contribution of liquid-phase oil and vapor-phase oil to the total oil consumption under a fixed liquid oil supply rate to the crown land.

Computational Analysis of Piston Ring Wear and Oil Consumption for an Internal Combustion Engine

2001 Internal combustion engines
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Release : 2001
Genre : Internal combustion engines
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Book Synopsis Computational Analysis of Piston Ring Wear and Oil Consumption for an Internal Combustion Engine by : Boon-Keat Chui

Download or read book Computational Analysis of Piston Ring Wear and Oil Consumption for an Internal Combustion Engine written by Boon-Keat Chui. This book was released on 2001. Available in PDF, EPUB and Kindle. Book excerpt:

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